by Mike Adams
A homemade knife used to be considered a thing of the past, but no more. With just a few simple tools you can make an old fashioned knife from a rusty hand saw.
Naturally, the first thing you need is an old hand saw. You can still find them in many places like junk shops, old tool markets or flea markets.
Don't be looking for the ones in good shape. They will likely be too expensive. Look for the ones with broken handles and a little rust (not pitted), they'll work just fine.
They should only cost from $1-$5 and will eventually produce a dozen old fashioned knives or more. They should be at least 30 years old in order to get the good high-carbon steel you're looking for.
You might want to clean up the saw when you get it home to check for imperfections in the steel. Just a little light sandpaper work and mineral spirits should do the job.
An old fashioned knife from a hand saw would best be used as a kitchen knife due to the thinness of the steel. Its toughness and tempering make an excellent and flexible blade.
Don't use a torch to cut out your old fashioned knife blanks, it will take away the temper and strength of the steel. You need these two factors to keep the knife flexible and sharp.
After cutting out the knife blank, use a bench grinder or belt sander to remove the burrs left by the cutting process. You will be left with a completely shiny surface that's suddenly starting to look like a homemade knife.
Drill three holes in the handle area of the knife blank to accept the rivets that will hold the wooden handles pieces. Anneal (soften) the steel first at these points with a small propane torch.
Now it's time to attach those wooden slabs. This is best done with epoxy glue and rivets.
Rivets are available from knife making supply stores, but I just like to make mine from copper or brass round stock. It just seems more authentic on a homemade knife.
Patience is the key when finishing up the homemade knife. The last step is the sharpening process, which is the skill that takes a little time to develop. If you take your time and tackle this slowly, you will do just fine.
Slow even passes on the machine are what makes for perfect edges. Use very little pressure and try to keep a steady angle all the way across. If you feel the metal getting too hot, douse it in water to cool it.
Sharpening is an art form and requires practice. If you're patient and careful you will learn this step quickly. You will then be able to create a homemade knife in no time and have a kitchen tool that will likely out live you.
More Information:
Creating a homemade knife is an interesting and fun project. You'll be morphing a piece of worthless metal into great tools to use, give as gifts or sell. You can learn all you need to know to get started with this craft at http://www.how-to-make-a-knife.com
Source: http://www.PopularArticles.com/article177675.html
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